WGM Global Monthly report May 2008.docx

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1、Part1:-WGMGlobalOverviewSummaryofKeyPerformanceIndicators(May2008YTD)PerformanceMeasureFRRegionDPRegionHISPRegionEngRegionGlobalTotalRealisedBenefitsYTD(M)0.550.330.211.042.12EstimatedROSSinOpenProjectStack(M)4.122.853.192.7212.88V/GMProjectsCompleted11542848WGMProjoctsOpen57404452193TrainedBlackBel

2、ts526720wavTrainedGreenBelts2112441001771TrainedYellowBelts0493571155PeopleinTraining49212047137TrainedChampions51292073173IndividualsAttendingAwarenessTraining00170364534WGMGlobalProjectsThicknessChange Currentaveragetimeforallthicknesses15.2minutes(Maydata).Areductiono34%over2007average.2008Thickn

3、essChangeOver.AllThicknesses12ImprovementbyPlant(as%)2007vs2008YTDEnergyreduction Createdthetoolsforaudits®ionalmeetings:oTomakesureplantsenergythesameway&toimprovethecurrentmeasurementsystem:datacollectionplan*&*measurementsystem*(alongstdewiththeDE1.Fcharter)o1.istofpossibleinfluencingfactorsof

4、overconsumption：90factorsprioritisedfollowingtheirimpactonEnergyiQuality/NOxoFurnaceinspectionchecklistoFordataanalysis(viaSMQF) WGMplantreport,togatherhistoricaldatafor260possiblecauses ExchangedgoodpracticesoPreparedtheenergyauditsIothe5plotplants.Objectiveotenergyaudits： Analysisofallpossiblecaus

5、es,withthetool*overconsumptioncausesAnalysemeasurementsystem,withthetoolsmeasurementsystem*,datacollectionplan&DE1.Fcharter*,Inspectionofthefurnace,AlreadydoneEGB.SZE.SAS.C1.RandTOR DoneuntilnowinS1.1.plantsoAuditsorauto-evaluationofCUrrentmeasurementsystemWrththetoolsstandardmeasurementsystem,datac

6、ollectionplanand,DE1.FcharteroAnalysedthewayenergyisaccounted,reported&invoiced Regionalmeetingsheld Iberia:9/05inSIA.undertheordinatioofJM&RA.withSIA.ARB&RND Commonwealth:20to22.105inCNN1underthecoordinationofVM&SE, France:22l05inPIS.underthecoordinationofPA&SA SouthAmerica:26.05,underthecoordinati

7、onofJM&R Germany:2605,inStolberg6SImplementation-SitewideGeneric6SPlantZonesnowstandardizedforA1.1.plants.oStandard14zoneswithoptionstotailorforeachplantdependingonTransformationlinesandnumberoffloatlines.Exampleofmonthly6Szonereporting：-6SPlantUpdates-HighlightsassubmittedbyWGM1.ocalCrdinators Stol

8、berg:oRenovationofthefirstpartofthetrainingcentregroundisfinished.Partsofthegroundhadbeenidentifiedasunsafeafterthefirst6Saudit. TorgauoHandoverof6SplantresponsibilitytothelocalWGMcoordinator CaiarasioFirstSitedirectortourfeedback:withdetailedpictureofgoodOrbadthingshesawduringhistouractionstobedone

9、. SalaiseoClearlinkbetweenSafetypolicyand6Spolicy.SafetyvisitputInplace:VCS(Safetybehaviourvisit) AuvelaisA&GoCrossAuditingof6Szonesbeingimplementedtoensureglobalstandardsbeingapplied. NanjingoNanjing6SChampionvisitedChennai(20to22May)forbestpracticessharing RenedooEnriqueMarlinezhasbecomethenewcoor

10、dinatorof6SofRenedo.oDefinedaplanfor2008andthestructure6SoftheRenedosfactory. CuautlaoThe5Schampionshipcontinue,thefirstgoalwas1Sandalltheteamsmadeanexcellentwork,43teamsofallareasintheplant,includingofficesandproductiveareasWGMPlantAssessments-FullcloseoutreportsareonWGMPortal Chantereine27,h-291Ma

11、y(detailsnotavailableattimeofwritingreport.WillbesummarizedinJunesreport) Calarasi27,h-29,hMay(detailsoavailableattimeofwritingreport.WillbesummarizedinJunesreport)WGMTraining GermanregionoOngoingGB-YBandChampionstrainingMannheim:5peoplefromproductionaretrainedtoYellowBelts.Torgau:o 5peoplearetraine

12、dtoYellowbeltso Championstrainingwithalldepartmentleaders(10)Dabrowa:oNewDMAICtrainingSlarWdon15nand16,hofMayforDandMphase. France.,Belgium:o2ndGBsessionwillstartonJune9,hto11,h9newGBso1.astYBsessionwillstartonJune16,handJune26,hfor14YBs Italy:o2ndGBtrainingsessiononJuneto11th. Calarasi:oFinalNegoti

13、ationinprogresstohavetheItalianconsultantcomingtotheplantforGBtraininginJulytotrain10to15newGBs. ChennaiBlackbelttraining 3rdphaseofBlackbelttrainingheldfrom13to16May Blackbeltprojectcoachingon2ndMayYeovBeltTrainingWave3Phase1trainingfor25members5to7May-Totalno.ofYBs-72 QingdaooNextwaveofWGMAwarenes

14、strainingwillbeSOondelivered,expendingthetrainingscopeinordertogetmoreshopflcremployeesinvolved(about200ers.). Gunsan,Busan:-o3BBstrainingstartedfrom6th.May(2personsinGunsanplant.1personinBusanplant) Iberian/SouthAmericanregion:-JacareioSecondwaveoftrainingofGreenBeltsandYellowBeltsprogrammedforstartinginAugustCommunicationWGMcommunicationstrategy-Plantbasedproject Surveythepilotplantaswell2otherforculturalandplantdifferencesoSaaise.PisaandCalarasi Preliminaryfindings GoOdcommunicationonSafety(evenifnotyet1irstpositionforCalarasi) BadcommunicationonCustomersandWGMlMKT2(alwaysinthelast3sc