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1、VOLKSWAGENAktiengesellschaftFormelQCapabilityAppendixAppendixoftheFormelQCapabilityINT吧ALI亦NEditions:IstEdition-January20122ndEdition,revisededition-June20153rdEdition,revisededition-January20184thEdition,revisededition-December2022TheGerman-IanguageeditionofFormelQCapabilityAppendixisbinding.Thecom
2、paniesaffiliatedwithVolkswagenAGpursuantto15etseq.oftheGermanStockCorporationAct(AktG)maydefineadifferentlanguageversionasbindingfortheircontractswiththerespectivesuppliers.Duplication,usageanddistributionareonlypermittedtosupplierswithinthesupplychainofVolkswagenGroup.Copyright.AllrightsreservedbyV
3、olkswagenAG.Publishedby:VolkswagenAGGroupSupplyChainP.O.Box1610/038440WolfsburgGermanyContents1 SupplierAudit-ProcessAudit(VA)andPotentialAnalysis(POT)41.1 General41.2 EvaluationoftheProcessAuditResults41.3 OverallRatingofProcessAudit41.3.1 ReasonsfordowngradingfromAtoBeventhoughthecompliancelevelis
4、Eg=90%,41.3.2 ReasonsfordowngradingtoCeventhoughthecompliancelevelisEg=80%51.3.3 Reasonsforpost-auditdowngradingtoC51.4 UpgradingCriteria62 AdditionalFormelQCapabilityRequirementsthatgobeyondVDA6.3Requirements71SupplierAudit-ProcessAudit(VA)andPotentialAnalysis(POT)1.1 GeneralTheProcessAudit(VA)orPo
5、tentialAnalysis(POT)isconductedaccordingtoVDA6.3.Fortheeachquestionitisdefinedinpoint2AdditionalrequirementsofFormelQCaPabilwwhichgobeyondtherequirementofVDA6.3aretobetakenintoaccount.1.2 EvaluationoftheProcessAuditResultsTheEvaluationisdescribedinVDA6.3foreachProductGroup.AdditionalresultsfromthePr
6、oductAuditconductedatthesametimewillbetakenintoaccount.TheGradingRulesmustbeappliedtodeterminetheoverallresult(perProductGroup)forqualitycapability.1.3 OverallRatingofProcessAudit1.3.1 ReaSOnSfordownrradingfromAtoBeventhoughtheCOmPlianCnIeVelisEg=90%ACCordinRtoVDA6.3: AtleastoneprocesselementP2-P7or
7、processstepEi-Enisevaluatedashavingacompliancelevelwithlessthan80%. Compliancelevelforatleastonesub-elementofP6(EUl-EU7):Process-Input,Operationscontent,WorkContent,PersonnelResources,MaterialResources,Efficiency,Process-Output,TransportandPartsHandlingisradi11HfromAtOBeventhoughthecomplianceIeVelis
8、Eg=90%: ASystemCertificationacc.toIATF16949orVDA6.1isnotavailable. DuringtheProductAuditaB-classfaultorasystematicC-classfaultwasidentified. YellowclassificationofanApplicationsReview. Riskswithinthesupplychainwhichwillhaveanimpactonthequalityofproductsofthe1sttiersuppliertoVolkswagenwereidentified.
9、Thiswillleadtoadowngradingofthe1sttiersupplier(directsupplier).1.3.2 ReaSOnSfodown日radi11HtoCeventhoughtheCOmPliOnCeIeVelisEg=80%ACCOrdiCHtoVDA6.3: AtleastoneprocesselementP5-P7orprocessstepEi-Enisevaluatedashavingacompliancelevelwithlessthan=80%: A-classfaultsorsystematicB-classfaultswereidentified
10、duringProductAudit. IdentifiedRiskswithintheSupplyChainwhichwilldirectlyimpactonthequalityofproductsfromthe1sttiersupplierdeliveredtoVolkswagen.Thiswillleadtoadowngradingofthe1sttiersupplier(directsupplier).Anindicatorforsuchariskcouldbearedratingofthesub-supplier,e.g.duringaSub-SuppIierAudit. Redcl
11、assificationofanApplicationReview. ThecertificationoftheQMsystem(atleastaccordingtoDINENISO9001)isnotavailableorhasbeenwithdrawn.ThecertificationbodymustbeaccreditedbyanIATFmemberorganization(forexampleDAkkS).1.3.3 ReaSOnSforPOSt-auditdowngradingtoC Implementationoftheactionplanrefusedornotrealized.
12、 Confirmationoftheimplementationofthemeasuresofthesupplierauditisrefusedornotrealized. QualitytargetsoftheCustomersnotachievedwithinagreeddeadlines(zzAz,-Rating). SupplierSelfAudit(SL)withCrating. ASupplierSelfAudit(SL)isdeniedornotprovided. RiskswithintheSupplyChainidentifiedwhichwilldirectlyimpact
13、theQualityofProductsfromthe1sttiersupplierdeliveredtoVolkswagen.Thiswillleadtoadowngradingofthe1sttiersupplier.Anindicatorforsuchariskcouldbearedratingofthesub-supplierze.g.duringaSub-SupplierAudit. AsuppliercanalsoberatedasC-ratedafteranyAuditzifparticularriskofcompliancewiththelaworfulfilmentofthe
14、requiredcomponentfunctionisdeterminedbyaVolkswagenGroupauditoronsiteatthesupplierspremisesaspartofamethoddescribedinFormelQ. AccesstothefactoriesandallmanufacturingstepsfortheperformanceofVWsupplieraudits(e.g.zVA,TRLzAR)isdenied. ThecertificationoftheQMsystem(atleastaccordingtoDINENISO9001)isnotavailableoriswithdrawn. Theperformingofascheduledsupplierauditisrequestedtobepostponedbythesuppliermorethan2times,or1timeoveraperiodofmorethan2monthswithoutanycomprehensiblereason.Thesupplierisinformedinwritingbythecustomersresponsibleauditdepartmentabouttheratingresult.