-设备制造质量检验规程（Reciprocating Compressors）-.docx

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1、,设备制造质量检验规程(ReCiProCatingCompressors),1、SGSRefNo.:14Rev.:0Page:lof9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/04INSPECTIONGIDELINESRECIPROCATINGCompressorsforgeneralservicesofoApprovall8032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprove

2、dDateSGSRefNo.:14Rev.:02、Page:2of9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUmentssinspectionprocess6Shipping7ReciprocatingCOMPRESSORSDATAD0SSIER8INSPECTI0NCHECKLISTSGSRefNo.:14Rev.:0Page:3of9INSPECTI0NGuidelinesreciprocatingcompre

3、ssorsforgen3、ERALSERVICESDate:18/03/041.0PURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovalidatethesupply,manufactureandtestofaReciprocatingCompressorforgeneraluse.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionoftheReciprocatin4、gCompressorfromtheexa

4、minationofcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.AlthoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalReciprocatingCompressorExperienc5、ed,inspectorsmayinterprettheintentoftheinstructiontoacc

5、ommodatelocalornovelpracticesortoutilisetheinstructionforaone-off,oralternativedesignofcompressor.Thedesignhavingbeenapprovedbytheclient.Anysuchvariationsshouldbenotedontheinspectorsreport,3.0PROCEDURES.16、GENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonanycontractororder.ltisint

6、endedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwil7、Ibeasspecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheapproveddrawings,purchaseorderspecifications,purchasersorcompanys

7、tandardszandwithinthepracticesandrulesofthecountrstateorprovinceandanygovernmentdecreeszlaws,ordinanceorregulationasm8、ayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreOnerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSAp

8、plicablecodesandSpecifications.Designcode(tobestatedoninspectionreport)Purchase9、orderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)API618JISB83414.0DOCUMENTSTOBEREC曰VED/AVAILABLEATINSPECTIONPurchaseOrderorContractinspectionandTestplansData

9、sheetSub-assemblydrawingsSGSRefNo.:14Rev.:0Page:410 、of9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/04MaterialtestCertificatesWeIdproceduresandProcedureQualificationRecordsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsCalibrationofmeasuringandtestequipment

10、NDEproceduresz(appropriateto11 、materialofconstruction)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHydrostatictestingprocedurepreparationandpaintingprocedurePreservationzpackingandshippingproceduresupplylist(packinglist)5.0INSPECTIONPR0CESS5.1MATERIALS.1.1REVIEWOFCERTlFICATIONO

11、riginaI12orauthenticatedcopiesofcertificatesshouldbeavailableatthemanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriate,drawings:Thereviewwillincludecheckson:-ManufacturersnameandlocationCertificateNoMaterialSpecificationHeatorcastNo13、MakersNoorPlateNoChemica

12、lcompositionMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinish5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncertificatesagainstproductmarkings.Materialsuppliedagainstdrawing,materiallistandspecificationa14、sappropriate.Visualanddimensionalcompliancewithspecifica

13、tion.5.1.3ADDITI0NALSPECIALREQUIREMENTSMayapplyonspecialcomponents.Checktoensurespecificationcontractrequirementshavebeenmet.WitnessNDEexaminationsasnecessary.5.1.4REPORTINGReportingonthematerialchecksshouldinclude15、:ConformationofsatisfactorydocumentreviewRecordofendorsementofcertificationreviewed

14、/witnessedRecordofallnon-conformitiesRecordofanytestswitnessedandtheresultSGSRefNo.:14Rev.:0Page:5of9INSPECTI0NGuidelinesreciprocatingcompressorsforgeneralSERVICESDate:18/03/045.2RECIPROCA16、TINGCOMPRESSORMANUFACTUREAfterclearanceoftheabovepointstothesatisfactionoftheinspectothefabricatorwillproceed

15、withthemanufactureofthesubassembliesandcomponentsforareciprocatingcompressor.5.2.!FABRICATIONINSPECTIONFollowingthecompletionofweldingandmachiningoperat17、ionsthecompressorpartswillbeinspectedasrequiredbythespecificationorcontract.Theinspectionwillconsistof:VisualinspectionfordamageDimensionalcheckt

16、odrawingrequirementInspectionofparts,particularlycastinpassagesandpipingforcleanlinessVisualexaminationofweldedonco18、nnectionsReviewofwelderqualificationsReviewofweldprocedurerecordConfirmationofsatisfactoryNDE5.2.2HYDROSTATICTESTSThecompressorandotherpressurecontainingpartswillbehydrostaticallytested.Themainitemsbeing:CylinderCoolingJacketsPipingPressurevesselsFiltersCooIersThei19、nspectormustverifyt