-设备制造质量检验规程 Storage Tanks Site Erection-.docx

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1、”设备制造质量检验规程StorageTanksSiteErection1、SGSRefNo.:10ARev.:0Page:lof7INSPECTIONGIDELINESSTORAGETankssiteEREeTloNDate:11/03/041NSPEcnoNGuidelinesstorageTankssiteerectionofoApprovalll032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:10ARev.:0Page:2of7INSPEC

2、TI0NGUIDELINESS2、TORAGETankssiteERECTIONDate:ll/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCumentssinspectionprocess6StoragetankdataD0SSIER7INSPECTI0NCHECKLISTSGSRefNo.:10ARev.:0Page:3of7INSPECTI0NGUIDELINESSTORAGETANKSSITEERECTIONDate:ll/03/041.0PURPOSEThisinstructioncoverstheinspection,testandv3、erif

3、icationactivitiesrequiredtovalidatethesupply,manufactureandtestofstoragetanksforgeneraluseinrefineriesandchemicalplants.Thisinstructionisprimarilyforsiteerection2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofthestoragetankfromtheexaminati4onofcertificationfromprocurementsourcestothe

4、finalinspectionatsite.Althoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalstoragetank.Experienced,inspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalo5、rnovelpracticesortoutilisetheinstructionforaone-offdesignofstoragetank,thedesign

5、havingbeenapprovedbytheclient.AnysuchVariationsshouldbenotedontheinspectorsreport.3.0PROCEDURES.1GENERALThisinstructiontogetherwithitsassociatedchecksheetmaybeusedonanyorderor6、contract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthes

6、ectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheap7、proveddrawings,purchaseOrderspecificationszPurchasersorcompanystandardszandwithinthepracticesandrulesofthecountry,stateorprovinceandanygovernmentdecreeszlawszordinanceorreg

7、ulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreo8、nerousrequirementwillapplyunlessthepurchaserorclientdirectsotherwiseinwriting.3.2REFERENCEDOCUMENTSApplicablecodesandspecifications.Designcode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasers

8、standardsApproveddrawingsSGScompanyStandardsAppIicabIecodes9、andstandards(sampleonly)BS2654BS2594BS7777API620API650API653EEMUA159SGSRefNo.:10ARev.:0Page:4of7INSPECTIONGUIDELINESSTORAGETankssiteERECTloNDate：ii/03/044.0documentstobeREC日VED/AVAILABLEATINSPECTION4.1SITECONSTRUCTIONPurchaseOrderorContrac

9、tInspectionandtestpla10nITPDataSheetConstructionSiteSafetyPlanApprovedDrawingsarrangementsSub-assemblydrawingsMaterialtestcertificatesShopReleaseNotesWeldproceduresandProcedureQualificationsRecordsListofQualifiedweldersorweldingoperatorsWelderqualificationsCalibrationofmeasuringandtes11、tequipmentND

10、EProceduresappropriatetomaterialofconstructionListofqualifiedNDEoperators/inspectorsHeatTreatmentprocedureHydrostaticTestingProcedureBase&TankPneumaticTestingProceduresPaintingProcedure5.0INSPECTIONPR0CESS5.1MATERIAL5.1.1REVIEWOFCERTlFICATIONOriginaIoraut12、henticatedcopiesofcertificatesshouldbeavai

11、lableatthemanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriate,drawings:Thereviewwillincludecheckson:-ManufacturersnameCertificateNoMaterialSpecificationHeatorcastNoMakersNoorPlate13、NoChemicalcompositionMechanicalpropertiesHeattreatedconditionNDEappliedandre

12、sultsSurfacefinishStructuralobservations,notabledefects5.1.2VISUALANDDIMENSIONALVERIFICATIONMaterialidentificationoncertificatesagainstproductmarkings.Materialsuppliedagainstdrawing,materialIi14standspecificationasappropriate.Transferidentificationtocutoffcomponentsz(CastNotransfer),asspecified.Visu

13、alanddimensionalcompliancewithspecification.ShopreleasenotescoveringcomponentssuppliedfromfabricatorsWorksSGSRefNo.:10ARev.:0Page:5of7INSPECTI0NGuidelinesstorageta15、NKSSITEERECTIONDate:ll/03/045.1.3ADDITIONAL/SPECIALREQUIREMENTSMayapplyonspecialcomponents,e.g.thickComponentszChecktoensurespecificat

14、ioncontractrequirementshavebeenmet.WitnessNDEexaminationsasnecessary.5.1.4REPORTINGReportingonthematerialchecksshouldincludeConformationof16satisfactorydocumentreviewRecordofendorsementofcertificationReviewedRecordofanynon-conformitiesRecordofanytestswitnessedandtheresultComponentssuppliedfromfabric

15、atorsworks5.2ERECTIONOFSTORAGETANKSAfterclearanceofabovepointstosatisfactionoftheinspector,thenthe17、fabricatorwillproceedwiththeerectionofstoragetankThesiteinspectorwillberesponsibleforallsiteoperationsuptoandincludingfinaltestingandcertificationofstoragetanksandwillpayattentiontofollowingpointsCli

16、maticconditionsandmetaltemperaturesduringweldingandcareful18、storageandhandlingOfmateriaIsJobsiterecordsofweldersqualifications,approvedweldproceduresandsitestorageandhandlingofweldingconsumablesshouldbecarefullymonitored.5.2.IMATERIALSTheinspectorwillcross-checkallincomingplatezfabricationsandmaterialagainstcertification.Hew19illensureallmaterialisclearlyidentifiedandduringconstructionwillmonitortransferOfmarkingszWhichwillbemad