-设备制造质量检验规程（Water Tube Boilers）-.docx

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1、,设备制造质量检验规程(WaterTubeBoilers)Il1、SGSRefNo.:02Rev.:0Page:lof9INSPECTIONGUIDELINESWATERTUBEBOILERSDate:04/03/04INSPECTIONGUIDELINESWATERTUBEBOILERSOForApproval04032022J.C.BrottonB.TremainBTremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:02Rev.:0Page:2of9INSPECTI0NGUIDELINESWATERT

2、UBEBOILERSD2、ate:04/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUMENTS5lNspectionprocess6Shipping7boilerdataDosierscertificateofC0NF0RMITY9INSPECTI0NCHECKLISTSGSRefNo.:02Rev.:0Page:3of9INSPECTI0NGUIDELINESWATERTUBEBOILERSDate:04/03/041.0PURPOSEThisinstructioncoverstheinspection,testandverificati3、onact

3、ivitiesrequiredtovalidatethesupplmanufacture,andtestofWaterTubeBoilers.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofaWaterTubeBoilerfromtheexaminationOfcertificationfromprocurementsourcestothefinalinspection,preservationandpackingforde4、spatchtosite.Althoughthemethodologyincompili

4、ngthisinstructionistosystematicallyprogressthroughtheConstructionofatypicalWaterTubeBoiIenExperiencedinspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstructionforaone5、-oforalternativedesignofboilei;thedesignhavingbeenapprovedbytheclient.Anysuchvariati

5、onsshouldbenotedontheinspectorsreport.MostboilersareconstructedunderoneofthewellknownNationalcodeswhichrequireanInspectingAuthoritytosurveyproduction.Thisinstructionisbased6、intherequirementsofsuchacode.ltassumesthatthedesignparametershavebeenreviewedandapproved.3.OPROCEDURES.IGENERALThisinstruction

6、togetherwithitsassociatedchecksheetmaybeusedonanyorderorcontract.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspector7 、programme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecksheet.AIItestsandinspectionswillbecarriedoutagai

7、nsttheapproveddrawings,purchaseorderspecificationszpurchasersorcompanystandards,andwithin8 、thepracticesandrulesoftheCountryzStateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreonerousrequirementWillapplyu

8、nlessthepurchaserorclientdirectsotherwiseinwriti9 、ng.3.2REFERENCEDocuMENTSAppIicabIecodesandspecifications.Designcode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)EN12952:2022ASMEIAS1229-1990SGSRe

9、fNo.:02Rev.:0Page:4o10 、f9INSPECTIONGuidelineswatertubeBOlLERSDate:04/03/044.0DOCUMENTStobeRECEIVED/AVAILABLEATINSPECTIONPurchaseorderorContractBoiIerInspectionTestPlanITPBoiIerdataSheetApproveddrawings,(arrangements)Sub-assemblyClrawingsMateriaItestCertificatesWeIdproceduresandProcedureQualificati1

10、1、onRecordsProductionweldtestrequirementsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsRepairproceduresNDEprocedures,(appropriatetomaterialofconstruction)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentprocedurecalibrationrecordsf12、 ortestingmeasuringeq

11、uipmentHydrostatictestingprocedure,waterqualitydocumentpreparationandpaintingprocedurePreservation,packingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPROCESS5.!MATERIALS.1.1REVIEWOFCERTlFICATIONOriginaIorauthenticatedcopies13、 ofmillcertificateswillbeavailableatman

12、ufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriate,drawings.ThereviewwillIncIudeiMakersnameandlocation.CertificateNo.Gradezsizeandwallthickness.MaterialSpecificationHeatorcastNo.Chemicalco14、 mposition.Mechanicalproperties.Heattreatedcondition.NDEappliedandres

13、ults.Surfacefinish.Structuralobservations,notabledefects.5.1.2VISUALANDDIMENSIONALVERIFICATIONMateriaIidentificationoncertificatesagainstproductmarkings.Materialsuppliedagainstdrawing,materiallistandspecifica15、 、tionasappropriate.Transferidentificationtocutoffcomponents,(CastNotransfer)zasspecified

14、.Visualanddimensionalcompliancewithspecification.SGSRefNo.:02Rev.:0Page:5of9INSPECTI0NGuidelineswatertubeBOILERSDate:04/03/045.1.3ADDITIONALSPECIALREQUIREMENTSIVIayapplyonspecialcomponents16、,checktoensurethatcontractrequirementshavebeenmet.WitnessanyNDEexaminationasnecessary.5.1.AREPORTINGReporting

15、onmaterialchecksmustinclude:ConfirmationofsatisfactorydocumentreviewRecordoftheendorsementofcertificatereviewed/witnessedRecordofallnon-conformitiesRecordof17、testswitnessedandtheresult5.2WATERTUBEBOILERFABRICATIONAfterclearanceofabovepointstosatisfactionoftheinspectorzthenthefabricatorwillproceedwi

16、ththemanufactureofsub-assembliesandcomponentsoftheWaterTubeBoilerJnspectorswillreviewthefollowingpointsonabasistobeo18、utlinedintheapplicableNationalStandardzPurchasersdocumentation,qualityPlan,testandinspectionplanzorotherdocumentzasnotifiedtotheinspector.5.2.1WELDEDDRUMSANDHEADERSReviewweldingproceduretestsortestrecordandensurethatwelderapprovaltestsandwelderscertificatesarevalid19、 .Inspectcutplatevisuallyandd