-设备制造质量检验规程（Industrial Valves）-.docx

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1、,设备制造质量检验规程(IndUStrialValVeS)Il1、SGSRefNo.:09Rev.:0Page:lof9INSPECTIONGIDELINESINDSTRIALVALVESDate:ll/03/04INSPECTIONGUIDELINESINDSTRIALVALVESOForApprovalll032022J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:09Rev.:0Page:2of9INSPECTI0NGIDELINESINDSTRIAL

2、VALVESDat2、e:ll/03/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUMENTS5INSpectionprocess6Shipping7valvedataDosiersinspectioncheckLISTSGSRefNo.:09Rev.:0Page:3of9INSPECTI0NGUIDELINESINDSTRIALVALVESDate:ll/03/041.0PURPOSEThisinstructioncoverstheinspection,testandverificationactivitiesrequiredtovali3、datethesu

3、pply,manufactureandtestofvalves.2.0SCOPEThisinstructioncoversallnecessarystagesintheproductionofavalvefromtheexaminationOfcertificationfromprocurementsourcestothefinalinspection,preservationandpackingtodespatchtosite.ltisparticularlysuitablefortheinspe4、ctionofGatezGIobezBaIIandCheckvalves.Althought

4、hemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalvalve.ExperienceciJnspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpracticesortoutilisetheinstruc5、tionforaone-off,oralternativedesignofvalve,thedesignhavingbeenapprovedbytheclient

5、.Anysuchvariationsshouldbenotedontheinspectorsreport.3.0PROCEDURE3.IGENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonanyorderorcontract.ltisintendedtoactasag6、uidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvokedandthesectionstobeusedandthelevelofi

6、nspectionrequiredwillbespecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheapproveddrawingszpurchaseOrderspecifi7、 cations,purchasersorcompanystandardszandwithinthepracticesandrulesofthecountrstateorprovinceandanygovernmentdecrees,laws,ordinanceorregulationasmayapply.lfanyconflic

7、torcontradictionsshouldbeapparentinanyoftheabovethenthemoreOnerousrequirementshallapplyunless8、thepurchaserorclientdirectsotherwiseinwriting.Therangeofvalvetypes,materials,sizesandpressureratingsincludedwithinstandardmanufacturerscataloguesislargeandinfinitelyvariedandexcludesthepossibilityofproduci

8、nganoverallinstruction,whichdefinespreciselytowhatextentin9、 spectionisrequiredonanyspecificitemorpurchaseorder.TheinspectorwillfirstestablishwhethertheextentOfinspectionisstipulatedwithinthebodyofthePurchaseOrderdocumentationorProjectinstructions.3.2SPECIALISEDVALVESFORCRITICALSERVICESWhensuchstipu

9、lationsarenotprovidedzas10、ageneralguidezallvalvesover8NBwillnormallybeindividuallywitnessedontest.Withverylargeorspecialvalveszsuchinspectionmaybeextendedtodetailedcomponentinspectionofmajorcomponents.SuchdetailinspectionWillalwaysapplytovalvesintendedforhighpressureSteam,cryogenic,nucl11、earorothe

10、rcriticalservice,andinsuchinstances,willextendtovalvessmallerthan8NB.3.3GENERALPURPOSEVALVESWithquantityordersforgeneralpurposevalvesinthesmallersizesandpressureratingsinnon-criticalservicezreviewofthesuppliersmaterialandtestcertificationcoupledwitha12、 monitoringofvalvetestandpercentagestripandfina

11、linspectionwillnormallysufficetoestablishwhethertheorderrequirementsarebeingsatisfactorilymet.SGSRefNo.:09Rev.:0Page:4of9INSPECTIONGuidelinesindustrialVALVESDates03043.4REFERENCEDocuMENTSApplicablecodesandspecifications13、 .Designcode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasers

12、standardsApproveddrawingsSGScompanyStandardsAppIicabIecodesandstandards(sampleonly)API598ValveInspectionandTestAPI6D.PipelinevalvesAPI594.WafertypecheckvalvesASME/ANSIB16.5FIangeszVaIvesa14、 、ndFittingsAPI600,602,603,604.4.0DOCUMENTSTOBERECEIVED/AVAILABLEATINSPECTIONPurchaseorderinspectionandTestPla

13、nsITPDataSheetApproveddrawings,(arrangements)Sub-assemblyClrawingsMateriaItestCertificatesWeIdproceduresandProcedureQualificationRecordsListofqualifiedweldersorweldi15、 ngOperatorsWeIdersqualificationsCalibrationcertificatesfortestandinspectionequipmentNDEprocedures,(appropriatetomaterialofconstruct

14、ion)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentProcedureHydrostatictestingprocedurezwaterqualitydocumentPrepa16、 rationandpaintingprocedurePreservationzpackingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPROCESS5.1MATERIAL5.1.1REV

15、IEWOFCERTlFICATIONOriginaIorauthenticatedcopiesofmillcertificatesshallbeavailableatmanufacturerspremises.Theseshouldbeexam17、inedforcompliancewithspecificationsandwhereappropriatetodrawings.Thereviewwillincludecheckson:MakersnameandIocationSGSRefNo.:09Rev.:0Page:5of9INSPECTI0NGIDELINESINDSTRIALVALVE

16、SDate:ll/03/04CertificateNoMaterialSpecificationHeatorcastNoMakersNoorPlateNoChemicalc18、ompositionMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinishStructuralobservations,notabledefects.Thiscoversbodystemmaterial,shellmaterial,trimmaterials,glandmaterials,anti-frictionmaterials,ball,wedgeorflapmaterials,operatingcomponentszsupportmateria19、I,WeIlendzflangesandanyotherspecifiedcomponent.5.1.2VI