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1、设备制造质量检验规程PipeSupportSteelSpringLoaded111、SGSRefNo.:41Rev.:0Page:lof7INSPECTIONGIDELINESPIPESUPPORTSSTEEL(SPRINGLOADED)Date:13/04/04INSPECTIONGuidelinespipespports-steel(springloaded)ofoApprovall30404J.C.BrottonB.TremainB.TremainJune2022Rev.DescriptionDatePreparedCheckedApprovedDateSGSRefNo.:41Rev.:
2、0Page:2of7INSPECTION2、GuidelinespipeSUPPORTSSTEEL(SPRING1.OADED)Date:13/04/04CONTENTSlPURPOSE2SCOPE3PROCEDURE4DOCUmentssinspectionprocess6Shipping7pipesupportdataDossiersinspectionchecklistsgsRefNo.:4iRev.:OPage:3Of7INSPECTI0NGUIDELINESPIPESUPPORTSSTEEL(SPRINGLOADED)Date:13/04/041.0PURPOSEThisinstru
3、ctio3、ncoverstheinspectionztestandverificationactivitiesrequiredtovalidatethesupply,manufactureandtestofpipesupports-steelspringIoaded2.OSCOPEThisinstructioncoversallnecessarystagesintheproductionofpipesupportsfromtheexaminationofcertificationfromprocurementsourcestothfinalinspection,preservationand
4、packingtodespatchtosite.Althoughthemethodologyincompilingthisinstructionistosystematicallyprogressthroughtheconstructionofatypicalpipesupports.ExperiencedJnspectorsmayinterprettheintentoftheinstructiontoaccommodatelocalornovelpract5、icesortoutilisetheinstructionforaone-off,oralternativedesignofvalve
5、,thedesignhavingbeenapprovedbytheclient.AnysuchVariationsshouldbenotedontheinspectorsreport.3.0PROCEDURE3.IGENERALThisinstructiontogetherwiththeassociatedchecksheetmaybeusedonanyorderorcontrac6t.ltisintendedtoactasaguidetotheinspectorinthecourseoftheinspectionprogramme.Anypartofthedocumentmaybeinvok
6、edandthesectionstobeusedandthelevelofinspectionrequiredwillbespecifiedonthechecklist.AIItestsandinspectionswillbecarriedoutagainsttheapprovedd7、rawingszpurchaseOrderspecificationszPurchasersorcompanystandardszandwithinthepracticesandrulesofthecountryzstateorprovinceandanygovernmentdecrees,laws,ordin
7、anceorregulationasmayapply.lfanyconflictorcontradictionsshouldbeapparentinanyoftheabovethenthemoreonerousre8、quirementshallapplyunlessthepurchaserorclientdirectsotherwiseinwriting.Therangeofpipesupports,materials,sizesandpressureratingsincludedwithinstandardmanufacturerscataloguesislargeandinfinitel
8、yvariedandexcludesthepossibilityofproducinganoverallinstruction,whichdefi9、nespreciselytowhatextentinspectionisrequiredonanyspecificitemorpurchaseorder.TheinspectorwillfirstestablishwhethertheextentOfinspectionisstipulatedwithinthebodyofthePurchaseOrderdocumentationorProjectinstructions.3.2REFERENCE
9、DOCUMENTSAppIicabIecodesandSpecificati10、ons.Designcode(tobestatedoninspectionreport)PurchaseorderspecificationPurchasersstandardsApproveddrawingsSGScompanystandards4.0DOCUMENTSTOBEREC日VED/AVAILABLEATINSPECTIONPurchaseorderinspectionandTestPlansITPSGSRefNo.:41Rev.:0Page:4of7INSPECTI0NGuidelinespipes
10、upportss11、TEEL(SPRING1.OADED)Date:13/04/04DataSheetApproveddrawingsMaterialtestCertificatesWeIdproceduresandProcedureQualificationRecordsListofqualifiedweldersorweldingOperatorsWeIdersqualificationsCalibrationcertificatesfortestandinspectionequipmentNDEprocedures,(appropriatetomateri12、alofconstruc
11、tion)ListofqualifiedNDEoperators/inspectorsNDE/inspectorsqualificationsHeattreatmentprocedurePipesupporttestingprocedurepreparationandpaintingprocedurePreservation,packingandshippingprocedureSpares/operatingmanualsSupplylist(packinglist)5.0INSPECTIONPROCESS5.1MATERI13、AL5.1.1REVIEWOFCERTlFICATIONOri
12、ginaIorauthenticatedcopiesofmillcertificatesshallbeavailableatmanufacturerspremises.Theseshouldbeexaminedforcompliancewithspecificationsandwhereappropriatetodrawings.Thereviewwillincludecheckson:MakersnameandlocationCertificateNoMate14、rialSpecificationHeatorcastNoMakersNoorPlateNoChemicalcompositio
13、nMechanicalpropertiesHeattreatedconditionNDEappliedandresultsSurfacefinishStructuralobservations,notabledefects.5.2VISUALANDDIMENSIONALINSPECTIONInspectionshallinclude,butnotnecessarilybelimitedto:To15、verifythatthemodelandvariousfeaturesandcomponentscomplywiththepurchaseorderdescriptionandpipesuppo
14、rtsspecificationanddrawingsasapplicable.Dimensionalcheckstobecheckedagainstapproveddatasheets/drawingsReviewradiographicexaminationreportsandotherNDEreportinaccorda16、ncewiththeapplicablereferencesnotedabove.SGSRefNo.:41Rev.:0Page:5of7INSPECTIONGuidelinespipesupportssteel(spring1.OADED)Date:13/04/04
15、5.3TESTINGWitnessfunctionaltestasspecifiedonapprovedprocedurescoveringsVariableloadspringsupportsbConstantloadspringsupports5.4FINALINSP17、Ectionaiipipesupportswillbecheckedforcompletenessandtagging5.5NAMEPLATESContentstobecheckedinaccordancewiththeapproveddrawingsandspecificationsandstamped/markedi
16、naccordancetoclientsrequirements.5.6PAINTINGCOATINGINSPECTIONDryfilmthicknessandfinalcolourtobechecke18 daccordingtospecificationSurfaceconditiontobefreefrompin-holeszrunszdamageandotherdiscontinuity.5.7SPAREPARTS,LOOSEITEMSANDACCESSORIESSpareparts,looseitemsandaccessorieswillbecheckedvisuallyandfordimensionszmaterialszworkmanshipandquantityaccordingtopurchaseordersp19 、ecificationandsupplylist.Markingand/orTagshallbecheckedfo