WGM Global Monthly report June 2008.docx

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1、Part1WGMGlObalOVerVieWSummaryofKeyPerformanceIndicators(June2008YTD)WGMGlobalProjectsThicknessChange CompleteplantdataforJuneunavailableattimeofreport. MayData:Averagetimeforallthicknesses15.2minutes.Areductionof34%over2007average.2008ThicknessChangeOver.AllThicknesses12ImprovementbyPlant(as%)2007vs

2、2008YTDEnergyreductionActionsandtimelinesasagreedinEnergyMeeting177/08.DPM,IF,SA.F1.1RA1DG Plantswillrunthe4projectsasperthetimelines.NotallwillbeinvolvedinDesignOfExperiments. PlantswhoalreadyhaveaDMAICprojectrunningcontinueasis Plantsthathavemodifiedtheiraccounting&reportingofenergyconsumption,toi

3、ndicatethedeltaforcentralteamtoNormalisehistoricaldata ObjectiveOfRegionalmeetingsplannedinJuly: ExplainthewayforwardandthetasksexpectedoStandardMeasurementSystemoGuidebk&BestPracticeimplementationoDesignofExperimentswithDTIoCulletprogram Checkmpletionofalldocumes Guidebook:oBestPracticeexchangeoAct

4、ionplanforBestPracticeimplementationBelgium-France-Itaty:4mJulyinCHT Asia:15JUlyinGFI Iberia.SouthAmerica:tobeconfirmed Germany:tobeconfirmedStandardMeasurementSystem(SMS)-project1 ThefileStandardMeasurementSystem-defineswhatplantswillhavetoreach.Itexplainsthestandardinstallations,givesguidelinesoni

5、nstrumentation,explainshowdatashouldbecollectedandreportedandgivesthestandardformatofActionPlanforplantstofillout Implementation:“ w/c7thJuly:DPMcommunicateStandardMeasurementSystem“ 7tAugust:Plantstosendactionplanformeasure=budget+planning.ReviewedbyDTI“ 30mSeptember:ImplementinA1.1.plantsafterDTIc

6、onsultation“ EndOctober:checkpointforimplementation“ 31s,December:StandardMeasurementSystemimplementedthroughoutSGGGuidebook&BestPracticesImplementation-project2 Centralteamcreateda1,edition,basedonthesamethemesidentifiedinthefileoverconsumptioncauses:batch,sealing,maintenance. July:-allplantstompar

7、ethemselvestotheguidebookinordertooevaluatethegapsogather,better-practices AugusttomidSeptember,plantsshoulddefinetheiractionplanforBestPracticeimplementation ImplementationofActionPlanforBestPracticeimplementationfromSeptemberDesignofExperiments-project3 BasedOnselectedtrialsinselectedplants: Moist

8、ure&Calumite Energyrepartition&barrage Regenerators&gasfuelcomparisonV.Matheuwillordnatetheteam: DTItoorganiseandperformtheDesignofExperiments SGCVtoanalyse SGRtoinvestigate WGMtosupportVMinplanningDesignofExperiments&analysingdataNextmeetingtoplanDesignofExperimentsanddecidehowtorunthem:9tf1JulyCul

9、letprogram-project4Follow3parameters: potentialcullet, culletactuallyusedinthefurnace efficiencyofculletrecycling Potentialcullettakesintoacunttheculletfromtheline(yield),otherinternalcullet(Warehouse,qualitylosses)andexternalcullet(Sekuntetc) SavingstakesintoaccounttheEnergyConsumptiondecreaseandra

10、wmaterialreduction Kick-offmeetingwithSGG1.,EHS,DTI&WGM,1(FJuly6SImplementation-Sitewide MajorityolplantsnowimplementedtheWGMStandardised6SZonesforthepurposesofreporting.WGMcoreteamtoNormalise,the6SAuditscoringacrossthesitesExample-6SPlantUpdates-HighlightsassubmittedbyWGM1.ocalCoordinatorsStolberg:

11、 InalienAbteilungenWUrdeein6SAuditdurchgefuhrt(Audit/Falligkeitale3MonatendenAbteilungenEinkauflControlling1PersonaIabteiIung1KSTeam1IMS)Porz: 6SalthenewSatinovolinewillstartalterstableproduction;theaverageoftheauditedareasisabove90%Torgau Startof6SintheofficesHerzogenrath Foreach6Sareaaresponsiblep

12、ersonwasdesignatedPisaRenedo PerIOrmedfirstWGM6SAuditineveryarea. Beginningof4Sinpackingmaterials&OilPark.1S,2Sand3Swerefinished. Beginningof1Sand2SintheSmallProductsWarehouse. Createdarecyclingpointforelectricv/asteSantaIria SigniIicanJWOrkcarriedouttocreatenewfloorlayouts Surveyabouttheextinguishe

13、rsandhosesSI(6S)mpletedacrossmajorityofoperatingzones.Cuautla The5,Schampionshipongoingwithvery90Odresults.(Internal5Sschemeinplacebefore6Slaunchedglobally)WGMPlantAssessments-FullcloseoutreportsareonWGMPortalChantereine27,h-29,hMay: Theglobalscoreis52%andthekeyopportunitiesofimprovementare:0Communi

14、cationandinvolvementofemployees,especiallyoperators0Implementanalysismeetingforactionplan&projects,focusmoreonlongtermplanningthanKPI/short-termreporting0Implementingsinglepageoperatingproceduresldhelptomimimisevariability,thereforeincreasetheproductivityanddecreaserisks0Asthplantsalreadyexcellentte

15、chnically,couldbeworldclassifWOrkedonmentalities:opportunitytotraintheorganisationtoleanconcepts TheGoodPracticesidentifiedwere:0 Waterconsumptionmanagement0 Ergonomicdevices(toliftheavyweight,toreducedusspillage.)0 Placagesimulationwall Calarasi27,h-29hMay:* Theglobalscoreis57%andthekeyopportunitiesofimprovementare:0 Developteamactivitieswithoperatorusinganalyticaltool.0 DevelopaRiskassessmentforprocesses(FMEA